Industry Applications | Precision Control · Efficient Production: SENTINEL IO-Link Sensors Empower the Beer Industry

In the modern beer brewing industry, production automation and intelligence have become crucial means to enhance quality and efficiency. From mashing, fermentation, and filtration to filling, every stage requires precise process control to ensure product consistency. SENTINEL's IO-Link Smart Sensor Series, including temperature, pressure, and flow sensors, as well as IO-Link master stations, enables real-time data acquisition, remote monitoring, and intelligent adjustment, helping beer manufacturers build an efficient and reliable automated production system.

1. IO-Link Temperature Sensors – Precise Temperature Control for Superior Brewing Quality

Temperature control is a key factor affecting beer taste and quality, especially in the mashing, fermentation, and CIP (Clean-in-Place) processes, where even minor fluctuations can impact the final product. SENTINEL's IO-Link temperature sensors provide high-precision measurement and support remote parameter adjustment for intelligent temperature management.

Application Scenarios:

• Mashing Temperature Control: Optimizes enzyme activity for stable beer flavor.
• Fermentation Temperature Monitoring: Ensures optimal conditions for a richer beer body.
• Pasteurization: Maintains precise temperature control to balance sterilization and taste.
• CIP Cleaning Temperature Monitoring: Prevents cleaning inefficiencies and equipment damage.

Product Advantages:

• High-precision temperature monitoring for stable systems.
• Real-time data transmission for remote adjustments.
• IO-Link smart communication for lossless data transmission.

2. IO-Link Pressure Sensors – Stable Pipeline Pressure for Safe Production

Pressure stability is crucial at various stages of beer production, particularly in fermentation tanks, filling pipelines, and CIP cleaning systems. SENTINEL's IO-Link pressure sensors provide real-time pressure monitoring, ensuring system stability.

Application Scenarios:

• Fermentation Tank Gas Pressure Monitoring: Prevents tank rupture and ensures proper fermentation.
• Pipeline Pressure Stability: Maintains consistent material transport and filling precision.
• CIP Cleaning Pressure Monitoring: Ensures thorough cleaning and prevents contamination.

Product Advantages:

• High-precision pressure monitoring to prevent production issues.
• Durable and robust for high-temperature, high-pressure environments.
• IO-Link digital output for remote adjustments and monitoring.

3. IO-Link Flow Sensors – Optimized Liquid Transport for Enhanced Production Efficiency

Flow control is critical in beer production. SENTINEL's flow sensors, based on thermal conductivity or vortex principle, provide precise liquid flow measurement and real-time monitoring via IO-Link connectivity.

Application Scenarios:

• Wort Transport Monitoring: Ensures consistent wort flow to fermentation tanks.
• Cooling Water Flow Management: Prevents overheating and ensures optimal brewing efficiency.
• CIP Cleaning Flow Detection: Optimizes cleaning efficiency while minimizing waste.

Product Advantages:

• High-precision flow detection for optimized processes.
• Low-maintenance design with no moving parts.
• IO-Link communication for remote adjustments.

4. IO-Link Master Stations – Seamless Data Connectivity for Smart Factories

An IO-Link master station acts as a bridge between smart sensors and industrial control systems. SENTINEL's IO-Link master station, with industrial Ethernet interfaces, seamlessly integrates with PLC and SCADA systems.

Application Scenarios:

• Production Process Data Acquisition: Collects and transmits key process data.
• CIP Cleaning Process Optimization: Manages cleaning data for efficiency.
• Remote Maintenance & Diagnostics: Monitors sensor status for system stability.

Product Advantages:

• Multi-channel IO-Link connectivity for multiple sensor integration.
• Plug-and-play functionality to simplify maintenance.
• Remote monitoring and configuration for smart factory automation.

Conclusion

In beer production, precise control of temperature, pressure, and flow is essential for ensuring product quality. SENTINEL’s IO-Link Smart Sensor Series provides high-precision real-time monitoring, remote management, and intelligent control through IO-Link technology, helping factories enhance automation and optimize production.

Customer Support & Services

For more information, contact our sales team or call 022-83726972. Visit our website at www.sentinel-china.com for product details, selection guides, CAD and Eplan files, and tutorials.

Our expert team is ready to provide customized support and after-sales service.