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Solution | Application of IO-Link Smart Sensors in Hydraulic Systems

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2025-07-11
In the field of industrial automation and construction machinery...

Hydraulic systems are widely applied in key equipment such as injection molding machines, hydraulic machine tools, lifting equipment, and construction vehicles due to their excellent energy conversion efficiency and powerful driving capabilities...


Basic Structure and Monitoring Requirements of Hydraulic Systems

Hydraulic system components overview

A hydraulic system consists of power elements (hydraulic pumps), actuating elements (hydraulic cylinders, hydraulic motors), control elements (hydraulic valves), and auxiliary elements (oil tanks, filters, coolers)...


  • Hydraulic pumps convert mechanical energy into hydraulic energy;

  • Actuating elements perform mechanical actions using hydraulic energy;

  • Control elements precisely regulate the direction, pressure, and flow of hydraulic oil;

  • Auxiliary elements ensure oil cleanliness and appropriate temperature.


Key physical parameters to monitor include:


  • Pressure – to ensure load stability;

  • Flow rate – to maintain system efficiency;

  • Temperature – to prevent oil overheating;

  • Fluid level – to prevent pump dry running.


Comprehensive IO-Link Smart Sensor Solutions

We offer four major IO-Link smart sensor series:


SEH Series Pressure Sensor for hydraulic systems
SEH Series Pressure Sensors: Wide measurement range, high precision...

TBH Series Temperature Sensor for oil tanks
TBH Series Temperature Sensors: Stable and accurate...

LTH Series 2-in-1 level and temperature sensor
LTH Series Level/Temperature 2-in-1 Sensors: Combine level and temperature detection...

FMV Series Flow Sensor for hydraulic stability
FMV Series Flow Sensors: Fast response, contamination resistance...

Core Advantages of IO-Link Technology

  • Remote Parameter Configuration – no disassembly required;

  • Automatic Device Recognition and Replacement – system auto-loads parameters;

  • Real-Time Monitoring and Data Tracking – enhances fault prediction;

  • Simplified Wiring – reduces installation costs;

  • High Scalability – integrates with PLCs, networks, smart platforms.


Conclusion: From Smart Sensing to a New Era of Intelligent Hydraulic Monitoring

Hydraulic systems are crucial to industrial production, and accurate monitoring is key. IO-Link smart sensor technology enables precise system control and supports smart manufacturing.


Customer Support and Service

For more information about SENTINEL products, please contact our sales team at 022-83726972 or visit www.sentinel-china.com. The site offers full product details, selection guides, CAD & Eplan files, and tutorials.


Our professional technical team provides tailored support and efficient service to ensure maximum user satisfaction.


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